Client Overview:

BTL EPC Ltd is a flagship company of Shrachi Group with over five decades of engineering legacy. The company serves core sectors like Power, Steel, Fertilizer, Cement, Coal, and Defence. Its expertise spans across bulk material handling, ash handling, chemical plants, and water management.

About the project:

The project involves erecting and installing a conveyor system for handling 4000 tons of material for a 660 kW power plant at Udangudi Supercritical Thermal Power Project in Thoothukudi District, Tamil Nadu. The project demands precise alignment and structural integrity across spans.

Key challenges

• The scale of the conveyor and heavy-duty components require specialized lifting and handling of equipment under strict safety protocols.
• Coastal site conditions such as high humidity and corrosion risks, pose challenges to installation timelines.
• Daily coordination with multiple contractors and plant operations adds complexity to execution.
• Maintaining uninterrupted workflow within an active thermal power environment is a critical challenge.
• Strict adherence to IS standards, safety norms, and thermal plant protocols is essential for successful delivery.

The solution:

• Advanced lifting equipment such as hydraulic jacks and cranes for safe and efficient handling of massive structures.
• Laser-based leveling tools are deployed to maintain structural accuracy across extended conveyor spans.
• Fabrication and erection strictly follow IS codes and thermal power station safety standards.
• Custom-engineered supports and foundations are designed to resist coastal wind loads and operational vibrations.
• Electrical integration includes motor control panels, cable trays, and thermal-rated wiring for reliable performance.
• Execution is governed by rigorous QA/QC protocols with daily progress monitoring and client coordination.

The results achieved:

The 660 KW conveyor erection and installation work, involving 4000 tons of structural components, is currently progressing successfully.